Banner Engineering Corporation: A Global Leader in Industrial Automation and Sensing Technologies

Introduction

Banner Engineering Corporation is a global provider of industrial automation and sensing technologies, offering a wide range of products designed to improve productivity and safety in various industries. Founded in 1966, Banner Engineering has become a trusted partner for manufacturers worldwide, delivering innovative solutions that empower them to optimize their operations.

Products and Solutions

Banner Engineering's product portfolio encompasses:

• Sensors: Optoelectronic, ultrasonic, inductive, and vision sensors for detecting, measuring, and controlling objects in industrial environments.
• Lighting: Industrial lighting solutions including work lights, machine lights, and LED indicators to enhance visibility and safety in manufacturing settings.
• Safety: Light curtains, laser scanners, and other safety devices to protect personnel and equipment from hazards.
• Wireless Technologies: Wireless sensors, gateways, and software for remote monitoring, data collection, and asset management.
• Industrial Networks: Ethernet switches, fieldbus connectors, and other network components for connecting devices within industrial automation systems.

Industry Applications

Banner Engineering's solutions cater to a diverse range of industries, including:

• Automotive: Assembly automation, quality inspection, and safety systems
• Electronics: Printed circuit board (PCB) manufacturing, semiconductor testing, and component placement
• Food and Beverage: Product packaging, food safety monitoring, and conveyor control
• Pharmaceutical: Pharmaceutical manufacturing, sterilization, and product tracking
• Materials Handling: Conveyor line monitoring, robotic guidance, and sorting systems

Key Benefits

1. Enhanced Productivity: Banner's sensors and automation solutions automate repetitive tasks, reduce errors, and improve production efficiency.

2. Increased Safety: Safety devices prevent accidents and protect workers, ensuring a safe working environment.

3. Reduced Maintenance Costs: Durable and reliable products minimize downtime and maintenance expenses, reducing long-term costs.

4. Improved Quality Control: Vision sensors and measurement systems ensure consistent product quality and reduce defects.

5. Data-Driven Insights: Wireless technologies and software provide access to real-time data, empowering manufacturers to make informed decisions and optimize operations.

Global Presence

Banner Engineering operates in over 50 countries with manufacturing facilities in the United States, Mexico, and Europe. The company has a global network of sales and support engineers to provide customer support and technical expertise.

Recent Developments

Banner Engineering continues to innovate and expand its product offerings, introducing new technologies such as:

• iVu Plus Smart Camera: A powerful vision system that combines deep learning capabilities with advanced image processing.
• WS Series Wireless Sensor: A compact and versatile wireless sensor for real-time data collection and remote monitoring.
• SN Series Safety Light Curtains: Flexible and configurable light curtains for protecting machinery and personnel.

Success Stories

1. Case Study: Automotive Parts Manufacturing

A leading automotive parts manufacturer faced challenges with quality control and production efficiency. Banner's vision sensors were implemented to detect defects in stamped metal parts, reducing scrap rates by 30% and improving production yield.

2. Case Study: Food Processing

A food processing plant needed to improve safety for workers operating conveyor lines. Banner's safety light curtains were installed to create a protective barrier, preventing accidental contact with moving equipment. This enhanced worker safety and reduced potential for injuries.

3. Case Study: Material Handling

A distribution center required a solution for autonomous robotic guidance. Banner's wireless sensors were deployed to provide real-time location tracking for robots, resulting in improved navigation accuracy, increased throughput, and reduced errors.

What We Learn from These Success Stories:

• Sensors and automation technologies can significantly improve productivity and quality in manufacturing.
• Safety devices are essential for protecting workers and preventing accidents.
• Data-driven insights from wireless technologies can empower manufacturers to optimize operations and make informed decisions.

Tips and Tricks

1. Sensor Selection Guide: Use Banner Engineering's extensive online resources to help select the right sensors for your specific application.
2. Lighting for Efficiency: Optimize lighting conditions in your manufacturing environment to improve safety, reduce errors, and enhance productivity.
3. Safety First: Conduct regular safety assessments to identify potential hazards and implement appropriate safety measures.
4. Wireless Connectivity: Explore wireless technologies to gain real-time insights, monitor equipment remotely, and improve asset management.
5. Industrial Network Design: Design a robust and reliable industrial network to ensure seamless communication between devices and systems.

How to Step-by-Step Approach

1. Assess Your Needs: Determine the specific challenges and requirements of your manufacturing process.
2. Explore Solutions: Research and evaluate different automation and sensing technologies that meet your needs.
3. Consult with Experts: Engage with Banner Engineering's technical team to discuss your application requirements and find the best solution.
4. Implement the Solution: Install and configure the chosen solution according to manufacturer guidelines.
5. Monitor and Optimize: Monitor the performance of the solution and make adjustments as needed to continuously improve productivity and safety.

Call to Action

If you're looking to enhance productivity, improve safety, and optimize your manufacturing operations, contact Banner Engineering Corporation today. Our team of experts is ready to assist you in finding the ideal solutions for your unique requirements.

Tables

Table 1: Key Industrial Automation and Sensing Technologies from Banner Engineering

Table 2: Banner Engineering's Global Presence

Table 3: Industry Segments Served by Banner Engineering